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How to choose the power for an industrial diesel generator?

Time:2026-06-29 15:55:36  Edit:HuaQuan  Traffic Index:
Industrial diesel generators are large power supply devices that use a diesel engine to drive a synchronous AC generator, converting mechanical energy into electrical energy. They mainly serve as backup emergency power or primary power sources in industrial settings and are widely used in various commercial and industrial places where access to the municipal power grid isn’t possible or where power outages would cause significant losses.
 
Ⅰ. Features of Industrial Diesel Generators
Industrial diesel generators cover a wide range of power outputs, provide stable and reliable electricity, and can operate continuously for long periods. They have strong environmental adaptability. With various models available, they support fully automatic power-off self-start, and are mostly used for emergency power in industrial settings and independent power supply in the field.
 
Ⅱ. Huaquan Power is a professional industrial diesel generator manufacturer in China
Shandong Huaquan Power Co., Ltd. (referred to as "Huaquan Power", stock code 171006) was established in 2010 and is located in Weifang, Shandong. The company's business spans multiple fields, including power generation equipment, new energy storage equipment, high and low voltage complete sets of equipment, and power engineering.
Huaquan Power's products incorporate technologies such as intelligent monitoring, brushless excitation, low emissions, and noise reduction. In manufacturing, the company is based on lean management, combining informatization with industrialization. It has introduced intelligent equipment such as fully automated spraying lines, industrial welding robots, and AGV smart transport platforms, enabling full-process production capabilities including material cutting, forming, machining, welding, painting, and installation and debugging.
Huaquan Power offers a service system covering pre-sales, in-sales, and after-sales. The after-sales service network is extensive and responds quickly, giving users peace of mind.
 
Ⅲ. Advantages of Industrial Diesel Generators
1. Industrial diesel generators provide stable power and can run at full load continuously for a long time.
2. They adapt well to harsh environments like extreme temperatures and dust.
3. They come in a full range of power specifications, suitable for both small and large industrial settings.
4. Refueling is convenient, so they can provide independent power in remote areas.
5. Industrial diesel generators can be equipped with fully automatic ATS for auto-start during power outages, allowing for unattended operation.
6. They are easy to maintain, have a low failure rate, and a long service life.

Ⅳ. How to Choose the Power of an Industrial Diesel Generator?
First, distinguish between the two key power types of an industrial diesel generator:
1. Standby Power (Common Selection): Industrial diesel generators for emergency use can run short-term overloads of 10%. Suitable for factories, shopping malls, and other grid backup scenarios. Daily load should not exceed this power.
2. Continuous Power: For continuous, long-term power generation in places without grid electricity, like mines or remote construction sites. Can only operate at rated power long-term, no overload allowed.
Basic Calculation Formula:
Total Load Power ÷ 0.8 (Power Factor) × 1.2 (Redundancy Safety Factor) = Required Standby Generator Power
 
Three Key Points for Industrial Diesel Generator Selection:
1. Prioritize equipment with high starting current:
Motor-type equipment, air compressors, and water pumps have starting currents 3-7 times their rated current. You must reserve start-up margin to avoid the generator failing to start the equipment. For multiple motors, staggered start is recommended.
2. Reserve about 20% power redundancy:
Don’t let a generator run at full load long-term. Redundancy reduces failure rates and allows for future expansion of production equipment.
3. Distinguish startup methods:
Small-power equipment can start directly; for large motors, soft start or star-delta start is recommended, which can significantly reduce generator selection costs.
 
Scenario Selection Reference:
1. Factory Standby: Choose a standby industrial diesel generator with 20% extra on the total power of all critical equipment, equipped with ATS automatic switching.
2. Remote Construction Site without Grid: Select continuous power generators according to total load.
3. Frequent Start-Stop of Multiple Devices: Increase power redundancy to 30% to ensure stable operation.

Ⅴ. Industrial Diesel Generator FAQ
1. What's the difference between rated power and standby power for industrial diesel generators?
Rated power can run continuously for a long time; standby power is only for short-term emergency use and allows a brief 10% overload.
2. Should you leave a power margin when selecting an industrial diesel generator?
Yes, it's recommended to leave about 20% power surplus to facilitate equipment startup and future electricity expansion.
3. What's the function of the ATS automatic device on an industrial diesel generator?
When the mains power fails, the generator automatically starts to supply electricity, and when mains power returns, it stops automatically and switches over, allowing unattended operation.

4. How to choose between a silent model and an open-frame industrial diesel generator?
Choose a silent model for factory areas or residential areas to reduce noise; choose an open-frame model for fixed installations in machine rooms if you prioritize cooling performance and cost-effectiveness.
5. Can industrial diesel generators operate in extreme high and low temperatures?
Yes, you can add low-temperature preheating and dust protection devices to adapt to complex conditions like construction sites and mines.
6. Do industrial diesel generators require regular maintenance?
Yes, change the oil and filters according to running hours and inspect regularly to reduce faults and extend service life.
7. Can industrial diesel generators be made portable?
Yes, they can be equipped with a trailer chassis for flexible use at construction sites, outdoors, and other scenarios.
 
Ⅵ. Application Areas of Industrial Diesel Generators
1. Industrial Plant Areas: Industrial diesel generators provide backup power for production workshops, preventing production line shutdowns due to power outages.
2. Construction Sites: Temporary main power source for outdoor construction, ensuring construction machinery keeps running.
3. Mines and Oil Fields: Industrial diesel generators supply continuous and stable power in remote areas without an electrical grid.
4. Healthcare: Emergency backup power for hospital operating rooms and emergency equipment.
5. Commercial Buildings: Used in malls and office buildings to ensure lighting and elevator operation during power outages.

6. Farming Industry: Backup power for oxygen supply and temperature control equipment in farms.
7. Data and Communication: Provides uninterrupted power for base stations, server rooms, and data centers.
8. Water Conservancy and Flood Control: Temporary power for drainage pump stations and emergency rescue operations.
9. Municipal Projects: Outdoor power supply for road construction and repair work.
10. Remote Industrial Parks: Common power supply in areas lacking a municipal power grid.
More information about industrial Diesel Generator: http://www.huaquan98.com/

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Company Name:SHANDONG HUAQUAN POWER CO.,LTD